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Aerospace PCB Assembly & Wire Harness Solutions

A Proven, Disciplined Aerospace Electronics Contract Manufacturing Partner

Custom integrated electronics solutions for the aerospace industry.

Your complex requirements call for a trusted supply chain partner with sophisticated, integrated capabilities. Rigorous, reliable and responsive, we deliver quality and value in aerospace PCB assembly and cable harness and wire assembly through continuous improvement, personalized service and ISO 9001:2015 quality management.

ETI/ACH has served as a source of high-quality PCB assembly and custom wire and cable products for over 30 years. We can provide extremely complex small batches or large production runs. Throughout our years in business, we’ve provided customers from virtually every industry—including aerospace—with electrical connection solutions for some of their most challenging applications.

Design for Manufacturability (DFM) Support for Aerospace Electronics

In aerospace systems, performance, reliability, and traceability are non-negotiable. Whether you’re developing mission-critical avionics, flight control electronics, or rugged communication modules, early design optimization is essential for efficient production and long-term performance. As an experienced aerospace PCB manufacturer and partner among aerospace wire harness manufacturers, we collaborate with engineering teams to refine your designs for manufacturability and certification readiness.

Our DFM support for aerospace electronics includes:

  • Reviewing aerospace PCB assembly designs, component selections, and layout strategies to improve yield, serviceability, and compliance
  • Identifying aerospace-specific risks such as thermal stress, vibration tolerance, EMI/EMC concerns, and maintainability
  • Supporting transitions from prototype builds to repeatable, scalable production with documentation ready for qualifying and certification

By integrating manufacturability insights early, we help reduce production issues, improve assembly consistency, and deliver aerospace electronics that meet demanding industry standards.

Custom PCB assembly, cable harness and wire assemblies used in Aerospace electronics.

Aerospace PCB Assembly Services & Applications 

We build PCB assemblies for cabin lighting, controls and other applications in high-end corporate jets, whether new or retrofit. Collins Aerospace, part of the Raytheon Technologies family, is one such customer. On the ground, for our customer BAPI and their customer, the Jet Propulsion Laboratory, a division of NASA, we provide printed circuit board assemblies for immersion sensors that are incorporated into maintaining a 33-story-high antenna and the giant turntable on which it is mounted.

Traveling, navigation and communication in space wouldn’t be possible if not for the electronics containing PCB assemblies. Strict process controls are necessary for these assemblies, and ETI/ACH is disciplined in meeting complex requirements for these specialized components. Aerospace electronics contain robust and reliable printed circuit board assemblies required for systems such as:

  • Communications
  • Flight control
  • Flight planning
  • Flight support & operations management
  • Propulsion system monitoring

FAQs

What aerospace electronic manufacturing services do you offer?

We provide a full suite of aerospace PCB services, including aerospace PCB assembly, precision board fabrication support, aerospace wire harnesses, custom cable assemblies, and integrated electromechanical aerospace solutions.

Are you experienced with aerospace wire harness manufacturing?

Yes — we are experienced aerospace wire harness manufacturers capable of designing and building harnesses and cable systems that meet demanding aerospace performance and reliability requirements.

Do you support both prototyping and production?

Absolutely. We support low-volume prototype builds as well as high-volume production runs, ensuring your aerospace PCB assemblies and harnesses are supported throughout the product lifecycle.

How do you ensure reliability in aerospace PCB assemblies?

We employ repeatable, controlled manufacturing processes and rigorous inspection/testing to help ensure aerospace PCBs meet stringent reliability expectations for critical flight and ground support systems.

Can you support design changes and revisions?

Yes. Our team reviews design changes for manufacturability impact and assists with efficient implementation while maintaining compliance, quality, and delivery commitments.

When should we involve ETI in our aerospace project?

Engaging early — during design, prototyping, or requirements definition — allows us to provide DFM guidance that reduces development risks and supports smoother transitions to production and certification.