WHAT WE DO
As trusted custom cable assembly manufacturers, we deliver precision you can track and support you can trust. Whether filling scheduled orders or building custom stocking programs, we’re the cable harness manufacturer you can count on for robust custom cable assemblies in the most challenging applications. Our refined quality control and deep industry knowledge—built since 1990—ensure reliable performance by preventing costly problems down the road, such as field failures, crimping defects, or production delays, for each client.
Our experts work with the right equipment, efficient production methods, and have industry connections to a vast supply chain. So whether you need a dozen 45-foot harnesses for heavy equipment or thousands of cable harnesses to be used on lawn mower engines, you will receive a robust and reliable assembly.
Certified IPC Trainers
Technology Expertise
Vertically Integrated Solutions
Good Documentation
High-quality Standards
Strict Specifications
WHAT WE DO
Your custom cable assemblies will be built to IPC-WHMA-A 620 standards. From 24 AWG to 250 MCM, we work with high-temperature rated wire, marine-grade wire, and many other specialty wires and cables to meet the toughest requirements. We handle a range of projects, from simple cable assembly applications—cut, strip and terminate—to extremely complex and large assemblies with multiple breakouts.
OUR PROCESS
Bill of Materials
The customer provides a material list and requirements. Our engineers review it and determine exact wire lengths based on bends and breakouts, which may differ from the original prints.
Cut Sheet
We refine and organize the BOM into a detailed cut sheet, specifying wire type, gauge, color, length, strip-back distance, and jacket material—ensuring readiness for the NPI build.
The NPI Build
We lay out the cable assembly on a harness board and document the process. For complex builds (up to 50 feet with multiple breakouts), customer approval is required before full production.
Markup
We review and test the NPI build, adjusting as needed (e.g., wire lengths, strip-backs). Changes are documented via Engineering Change Notices, and continuity testing confirms correct routing.
Production
After the completion of changes and testing, the customer has final NPI sample review to make any changes needed. After customer sign-off, the approved NPI sample moves into full-scale production.
TESTING CAPABILITIES
WHAT WE DO
As your all-in-one custom cable assembly manufacturers, we produce from a dozen to 100,000+ units with top quality as our goal, combined with superior service and value. Our US-based facilities deliver high-quality, reliable custom cable harness solutions built to IPC-WHMA-A-620 Class II/III and UL 508A standards. Refined quality control and deep industry knowledge prevent costly problems like durability failures or compliance issues, ensuring performance in even the harshest conditions for every client.
OUR INDUSTRY EXPERTISE
Our customer is typically an integrator who has access to many cable assembly manufacturers but relies on our custom capabilities to serve their customers, from large corporations to smaller OEMs.
Medical Equipment
Imaging equipment, telemetry devices, and surgical robots
Aerospace and Aviation
Small engines, navigation and guidance systems and communication systems
Heavy Equipment Electronic Controls
Remote monitoring equipment, GPS systems, and modular attachments
HVAC Industrial Controls
Smart HVAC systems, temperature sensors, and rooftop units
Industrial Control Components
Fuel delivery systems, slag pot carriers, and rail transport technology
Agriculture
Irrigation systems, tractors and combines, and livestock care equipment
A cable harness or assembly is a grouping of several wires and/or cables that are bundled together by a single, highly protective sleeve and installed in a larger product. No two custom cable assembly projects are alike—each assembly is unique in its length, quantity, complexity and application. In many cases, we are tasked with manufacturing a complete harness set, such as all the different cable assemblies that go into a wrecker or a cement boom, which could mean 12 or 14 different assemblies for a single end product.
A cable assembly is generally more durable and intended to withstand tough environmental hazards such as moisture, friction and heat. Cable assemblies are often used in heavy equipment or in high-speed data transfer for the medical industry, and they incorporate heavy-duty materials like vinyl, thermoplastic rubber or shrink-wrapped thermoplastic. We can help you determine whether the assembly you need is called a cable assembly or a wire harness. We manufacture both.
We have no strict minimum order quantity, supporting everything from single prototypes and small runs to high-volume production of 100,000+ units. Our flexible approach, including custom stocking programs, allows us to accommodate low quantities efficiently. Our refined quality control and deep industry knowledge—honed since 1990—ensure even small batches are built to the highest standards, preventing costly problems like inconsistencies or scaling issues down the road for each client.
Lead times vary based on complexity, volume, and material sourcing, but our streamlined NPI process and US-based facilities help deliver on time, often with faster turnaround than multi-supplier options. By conducting thorough engineering reviews, continuity testing, and adjustments early, our refined quality control and deep industry knowledge prevent delays from mis-wires, length errors, or rework. Submit your BOM and specs for a precise, project-specific timeline.
We build every assembly to IPC-WHMA-A-620 Class II and III standards, with certified IPC trainers on staff, and comply with UL 508A and RoHS requirements. Our testing includes CableEye for opens, shorts, mis-wires, resistance, and conduction/isolation checks, plus automated pull testing on all crimps to prevent under- or over-crimping. This refined quality control, backed by deep industry knowledge, proactively prevents costly problems such as field failures, connection issues, or durability breakdowns in harsh environments.
Costs depend on factors like wire gauge and type (24 AWG to 250 MCM, including specialty/high-temperature), assembly complexity (e.g., length up to 50 feet, breakouts, braiding, potting), quantity (higher volumes reduce unit costs), and additional processes (e.g., ultrasonic welding, labeling). Our NPI process allows early design refinements to optimize efficiency and reduce expenses, while refined quality control prevents expensive downstream issues like defects or returns. We offer transparent quotes—provide your details for an accurate estimate with no hidden fees.
Yes—we leverage strong industry connections to source wires, connectors, and materials from trusted suppliers, including high-temperature, marine-grade, and RoHS-compliant options. Our vertically integrated, US-based manufacturing ensures reliable availability and compatibility. Deep industry knowledge and refined quality controls help anticipate shortages or mismatches, preventing costly disruptions, delays, or failures that could impact your production schedule or product performance.
We hold certifications for IPC-WHMA-A-620 (Class II/III) with certified trainers, UL 508A compliance, and RoHS processes. Every assembly undergoes rigorous continuity/functional testing and pull testing, with documentation and customer sign-off during NPI for full confidence. Our commitment to precision guarantees reliable, high-quality custom cable harness solutions; rework is addressed for any workmanship issues. Trusted in demanding industries like medical, aerospace, and heavy equipment, our refined quality control and deep industry knowledge prevent performance, environmental, or compliance problems for every client.