WHAT WE DO
As a leading wire harness manufacturer since 1990, we provide unmatched expertise and quality with personalized service to deliver exactly what you need. Our highly trained team treats every custom wire harness assembly as unique, ensuring robust and reliable results.
Our refined quality control and deep industry knowledge prevent costly problems down the road—such as field failures or production delays—for each client. Whether you need 20,000 small wire harnesses for hair clippers or a short run of a critical component for a sophisticated medical device, you will receive a robust and reliable assembly.
Certified IPC Trainers
Efficient Production Methods
Vertically Integrated Solutions
Vast Supply Chain Connections
High-quality Standards
Strict Specifications
WHAT WE DO
Our capabilities allow us to meet the challenge of any length, any quantity and any level of complexity, from cut, strip and terminate to extremely complex wire harness assemblies with multiple breakouts. From 26 AWG to 250 MCM, we work with high-temperature rated wire, marine-grade wire, and many other specialty wires and cables. Your custom wire harnesses will be built to IPC-WHMA-A 620 standards.
OUR PROCESS
Bill of Materials
The customer provides a material list and requirements. Our engineers review it and determine exact wire lengths based on bends and breakouts, which may differ from the original prints.
Cut Sheet
We refine and organize the BOM into a detailed cut sheet, specifying wire type, gauge, color, length, strip-back distance, and jacket material—ensuring readiness for the NPI build.
The NPI Build
We lay out the wire assembly on a harness board and document the process. For complex builds (up to 50 feet with multiple breakouts), customer approval is required before full production.
Markup
We review and test the NPI build, adjusting as needed (e.g., wire lengths, strip-backs). Changes are documented via Engineering Change Notices, and continuity testing confirms correct routing.
Production
After the completion of changes and testing, the customer has final NPI sample review to make any changes needed. After customer sign-off, the approved NPI sample moves into full-scale production.
TESTING CAPABILITIES
WHAT WE DO
As your all-in-one wire harness assembly manufacturer, we deliver rigorous, reliable, and responsive custom wire harness assembly solutions across industries. Powered by refined quality control, deep industry knowledge, and ISO 9001:2015 certification, we prevent costly problems like inconsistencies or compliance issues, ensuring performance and exceeding expectations for every client.
OUR INDUSTRY EXPERTISE
Many everyday products and tools rely on wire harness assemblies to function reliably and efficiently. As a wire harness assembly manufacturer, we support a wide range of industries by providing solutions that simplify installation, enhance durability, and ensure consistent performance.
Medical Equipment
Diagnostic equipment, patient monitoring systems, and hospital beds
Aerospace and Aviation
Small engines, avionics systems, and lighting systems
Heavy Equipment Electronic Controls
Trailer lighting kits and braking systems
HVAC Industrial Controls
Commercial HVAC units, air handlers, and ventilation control systems
Industrial Control Components
Food and beverage equipment, arcade games, and sport arena lighting
Agriculture
Tractors and combines, lawn and garden equipment, and livestock care equipment
A custom wire harness is a bundled grouping of wires and/or cables that is installed into a larger product or device during the manufacturing process to create connections such as power or data within the product or device. Each wiring harness assembly project is unique in its length, quantity, complexity and application. No two custom wire harnesses are alike.
A wire harness organizes wires together while keeping them all visible and allowing individual wires to be removed if necessary. They’re usually installed in components of products or devices that are used in less challenging environments and applications and have an external hard shell for protection. Wire harness assemblies are also present in most automobiles and airplanes. A cable assembly is generally more durable and intended to withstand tough environmental hazards such as moisture, friction and heat. We can help you determine whether the assembly you need is called a wire harness assembly or a cable assembly. We manufacture both.
We have no strict minimum order quantity, supporting prototypes, small runs, and scaling up to high-volume production. Whether you need a handful of units or thousands, our flexible manufacturing and custom stocking programs accommodate your needs. Our refined quality control and deep industry knowledge ensure consistent quality from the first piece, preventing costly problems like inconsistencies or scaling issues down the road for each client.
Lead times vary depending on complexity, quantity, and material sourcing, but our streamlined NPI process, US-based production, and proactive planning help deliver on schedule—often faster than multi-supplier alternatives. Early engineering reviews, continuity testing, and adjustments prevent delays from routing errors, length issues, or rework. Provide your BOM and requirements for an accurate, project-specific timeline.
Every harness is built to IPC-WHMA-A-620 Class II and III standards by certified IPC trainers, with full compliance to UL 508A and RoHS. We perform comprehensive CableEye testing for opens, shorts, mis-wires, resistance, and isolation, plus automated pull testing on all crimps to detect under- or over-crimping. This refined quality control, backed by deep industry knowledge since 1990, proactively prevents costly problems such as field failures, connection issues, or durability breakdowns in demanding environments.
Costs are driven by wire type and gauge, harness complexity (breakouts, length up to 50 feet, braiding, potting, labeling), quantity (higher volumes reduce unit costs), and additional processes (e.g., ultrasonic welding, custom connectors). Our NPI process identifies optimization opportunities early to lower expenses, while refined quality control prevents expensive downstream issues like defects or returns. We provide clear, no-hidden-fee quotes—submit your specs for a precise estimate.
Yes—we source wires, connectors, terminals, and specialty materials from a trusted network, including high-temperature, marine-grade, and RoHS-compliant options. Our US-based, vertically integrated manufacturing ensures availability and compatibility. Deep industry knowledge combined with refined quality controls helps anticipate shortages, mismatches, or delays, preventing costly disruptions that could impact your production timeline or product reliability.
We maintain IPC-WHMA-A-620 (Class II/III) certification with certified trainers, UL 508A compliance, RoHS processes, and ISO 9001:2015 quality management. All assemblies undergo full continuity/functional testing and automated pull testing, with documentation and customer approval during NPI. We guarantee workmanship and reliability; rework is addressed for any issues from our processes. Trusted across medical, aerospace, heavy equipment, and industrial sectors, our refined quality control and deep industry knowledge prevent performance, environmental, or compliance problems for every client.