WHAT WE DO
Whether filling scheduled orders or building a custom stocking program, we’re a partner you can count on to meet your production goals with robust cable assemblies for the most challenging applications.
Our experts work with the right equipment, efficient production methods, and have industry connections to a vast supply chain. So whether you need a dozen 45-foot harnesses for heavy equipment or thousands of cable harnesses to be used on lawn mower engines, you will receive a robust and reliable assembly.
Certified IPC Trainers
Technology Expertise
Vertically Integrated Solutions
Good Documentation
High-quality Standards
Strict Specifications
WHAT WE DO
Your custom cable assemblies will be built to IPC-WHMA-A 620 standards. From 24 AWG to 250 MCM, we work with high-temperature rated wire, marine-grade wire, and many other specialty wires and cables to meet the toughest requirements. We handle a range of projects, from simple cable assembly applications—cut, strip and terminate—to extremely complex and large assemblies with multiple breakouts.
OUR PROCESS
Bill of Materials
The customer provides a material list and requirements. Our engineers review it and determine exact wire lengths based on bends and breakouts, which may differ from the original prints.
Cut Sheet
We refine and organize the BOM into a detailed cut sheet, specifying wire type, gauge, color, length, strip-back distance, and jacket material—ensuring readiness for the NPI build.
The NPI Build
We lay out the cable assembly on a harness board and document the process. For complex builds (up to 50 feet with multiple breakouts), customer approval is required before full production.
Markup
We review and test the NPI build, adjusting as needed (e.g., wire lengths, strip-backs). Changes are documented via Engineering Change Notices, and continuity testing confirms correct routing.
Production
After the completion of changes and testing, the customer has final NPI sample review to make any changes needed. After customer sign-off, the approved NPI sample moves into full-scale production.
TESTING CAPABILITIES
WHAT WE DO
Whether we’re producing a dozen units or 100,000 units, top quality is our goal, combined with superior service and value. As a US-based contract manufacturer with facilities in Wisconsin and Iowa, we take pride in building high-quality, reliable interconnect solutions. We build to IPC-WHMA-A-620 Class II and Class III and UL 508A standards.
OUR INDUSTRY EXPERTISE
Our customer is typically an integrator who has access to many cable assembly manufacturers but relies on our custom capabilities to serve their customers, from large corporations to smaller OEMs.
Medical Equipment
Imaging equipment, telemetry devices, and surgical robots
Aerospace and Aviation
Small engines, navigation and guidance systems and communication systems
Heavy Equipment Electronic Controls
Remote monitoring equipment, GPS systems, and modular attachments
HVAC Industrial Controls
Smart HVAC systems, temperature sensors, and rooftop units
Industrial Control Components
Fuel delivery systems, slag pot carriers, and rail transport technology
Agriculture
Irrigation systems, tractors and combines, and livestock care equipment
A cable harness or assembly is a grouping of several wires and/or cables that are bundled together by a single, highly protective sleeve and installed in a larger product. No two custom cable assembly projects are alike—each assembly is unique in its length, quantity, complexity and application. In many cases, we are tasked with manufacturing a complete harness set, such as all the different cable assemblies that go into a wrecker or a cement boom, which could mean 12 or 14 different assemblies for a single end product.
A cable assembly is generally more durable and intended to withstand tough environmental hazards such as moisture, friction and heat. Cable assemblies are often used in heavy equipment or in high-speed data transfer for the medical industry, and they incorporate heavy-duty materials like vinyl, thermoplastic rubber or shrink-wrapped thermoplastic. We can help you determine whether the assembly you need is called a cable assembly or a wire harness. We manufacture both.